Anderson Manufacturing
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Cold Forming Services

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Cold Forming Services

Anderson Manufacturing produces standard and custom cold formed parts for many applications, from automotive and electronics to medical. We offer over 1,600 products including a variety of specialty pins, terminals, rivets and other proprietary value-added parts. With over 35 years of experience in manufacturing cold headed screws, nuts and bolts, we provide custom solutions for all types of fastening needs. We stock materials including carbon and alloy steel, copper, brass and common grades of stainless steel.

Our 52,000-square-foot facility is equipped with a range of cold forming machines, some with six progressive dies, which is rare in the industry. These multiple-station cold formers enable us to produce intricate cold formed components through a series of upset and extrusion stations. Metal blanks with cutoff sizes up to 1" and lengths up to 6" can be processed with minimum or no material scrap.

Anderson Manufacturing's cold metal forming operations offer significant advantages such as design versatility, high production rates, repeatability and increased strength of components. In addition to multi-station cold heading, we offer secondary services such as plating, painting and heat treating. To support our customers' cost-saving efforts and improve manufacturability, our staff provides expertise and suggestions for appropriate materials, tolerance and part configurations.


Specifications Equipment List
Tolerances Tolerances are part dependent but typical tolerances are:
  • Diameters +/-0.001"
  • Lengths +/-0.005"
But in many cases, we can achieve:
  • Dia.+/- 0.0005"
  • Length +/-0.002"
...if the design requires.
Part Dimensions (Min / Max) Cutoff size: 0.019"(0.5mm) - 1.000"(25mm)
Cutoff length: 0 - 8.5"(216mm)
Stations: 1 die/2 blow through 6 die/6 blow
Materials commonly processed Various Alloys of the list below:
  • Steels (Carbon and Alloy)
  • Stainless Steels (300 & 400 series, A286, et.al.)
  • Brass
  • Copper
  • Other Copper Alloys (e.g. Bronze)
  • Aluminum
  • Nickel
  • Silver
  • Platinum
  • Tin
  • Lead
but NOT limited to...
Others Available Upon Request
Secondary Operations Anderson has multiple partnered vendors who provide us with their expertise in their special services such as heat treating and plating. Many other value added operations are also available but NOT limited to...
  • Trimming
  • Thread Rolling
  • SEMS Rolling
  • Roll Forming
  • Shaving/Pointing
  • Drilling
  • Broaching
  • Heat Treatment
  • Plating
  • Painting
  • Thread Patch
  • Adhesive
  • Lubricants
  • Over-Molding
Cold Forming Capabilities Blank Rolling Extrusion
Piercing
Pointing
Sizing
Thread Rolling
Trimming
Upsetting
ISO Certification ISO 9001:2008
ISO/TS 16949
Part Quantity We can produce your production runs from 1,000 to 1,000,000's
Lead Time Lead times usually run from 2 to 12 weeks and are part dependent. Contact us through the "RFI" (request Information) to verify your parts lead time.
Acceptable documentation file types We accept AutoCAD and pdf files
Industries Served Anderson Manufacturing produces cold formed specials, as well as, a variety of terminals, contacts, pins and rivets for a wide variety of industries including:
  • Automotive
  • Electronics
  • Housewares
  • Furniture
  • Medical
  • Appliance
  • Hardware
Our product range, over 1,600 different items and growing, has been instrumental in maintaining a balanced growth of our business over the years.
Applications If you have a fastening problem, we have the solution. We specialize in proprietary and value added products:
  • Screws
  • Bolts
  • Studs
With both standard and specialty pins and rivets:
  • Shouldered
  • Straight
  • Tapered
  • Semi-tubular
  • Solid
  • Bi-metal (laminated) contact rivets
Our product range, over 1,600 different items and growing, has been instrumental in maintaining a balanced growth of our business over the years.
QC Process / Sorting Anderson Manufacturing's trained operators use precision inspection tools, computers and technologically advanced equipment to assure that the final products meet or exceed our customer's specifications.
QC Capabilities Data Collection System
Finite Element Analysis (FEA)
Inspection Process Anderson Manufacturing firmly believes that quality begins with our highly qualified equipment operators in conjunction with precision tools, computers and technologically advanced equipment and training to assure that the final products meet or exceed our customer's specifications.
Professional Associations We are active members in:
  • Kenosha Area Business Alliance
  • Madison Area NAV Users Group
  • Better Business Bureau
  • MANA
Cold Forming Machines 10mm 4 Die 4 Blow
13mm 2 Die 3 Blow
15mm 5 Die 5 Blow
19mm 6 Die 6 Blow
3mm 2 Die 4 Blow
3mm 1 Die 2 Blow
8mm 2 Die 4 Blow
8mm 5 Die 5 Blow
6mm 1 Die 2 Blow
4mm 1 Die 2 Blow
6mm 2 Die 4 Blow
Rolling Machines #1015
#20
#30
#0
#10
Offline Trimming Machines 19mm
1 Die 1 Blow Trimmer
Sorting Equipment 3 Camera Optical Sorter
Roll Sorting Machines
360 degree Laser Sorter

 

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